Semi-Automatic Aggregation

Bundle, outer case and pallet

01 aggregation station

The parent label, tied to the cartons inside


Serialized cartons become a bundle, an outer case or a pallet when the parent-child relationship is recorded. This semi-automatic station is built for factories, 3PLs and warehouses. The pack is presented with the printed surface facing the camera. The station counts, prepares the aggregation, and prints the parent label.

It aggregates and de-aggregates, including single-SKU and mixed-SKU builds and pallet aggregation. Outer cases are up to 60 × 40 × 40 cm. Where a case packer should aggregate fully automatically, Track specifies that in-line station from a site survey of the machine already on the floor.

Three parents

Bundle, outer case and pallet. The station prints the parent label for each.

Children stay attached

Pre-aggregation counts the units, then the parent-child relationship is written.

Checked in milliseconds

The aggregation check itself is measured in milliseconds, with live quality reports on screen.

QC can reopen it

Status changes, de-aggregation, export, users and a full audit trail.

Semi-automatic now, in-line when the case packer allows

This station

An operator presents each unit. The camera has to see the printed surface. The label is generated and printed on the station.

  • Aggregation and de-aggregation
  • Single-SKU or mixed-SKU, including pallets
  • Batch and order start, hold and stop

Fully automatic, after a survey

Track can put aggregation in line with the case packing machine you already run. That build is specified from a site survey.

  • Matched to the existing case packer
  • Same parent-child record as the semi-automatic station
  • Level 3 still holds the serials and the events

Specifications

Station Semi-automatic aggregation for bundle, outer case and pallet
Sites Factories, 3PLs and warehouses
Maximum case length 60 cm
Maximum case width 40 cm
Maximum case height 40 cm
Presentation Printed surface facing the camera
Pre-aggregation Counting and preparation before the parent is created
Aggregation Single-SKU or mixed-SKU, including pallet aggregation
De-aggregation Supported on the station
Label Parent label generated and printed automatically
Orders Batch and order section with start, hold and stop
QC Change the status of aggregated products
Reporting Export, dashboard, live monitoring and quality reports
In-line alternative Fully automatic aggregation quoted against the existing case packer, after a site survey
Manufacturing practice Built for a cGMP process
Electronic records Software layer aligned to FDA 21 CFR Part 11

Continue along the line

Specify aggregation for your cases

Send Track the case size, whether you ship bundles and pallets as well, and a photo of the case packer if you want aggregation in the machine. We will say whether the semi-automatic station is the right first build.